Reassembly

ENGINE HOOD / DOOR: BACK DOOR: REASSEMBLY

REASSEMBLY

1. INSTALL BACK DOOR STAY BRACKET SUB-ASSEMBLY RH
(a) Install the back door stay bracket sub-assembly with the 2 bolts.
Torque: 18 Nm (184 kgf-cm, 13 ft-lbf)
2. INSTALL BACK DOOR STAY RAIL SUB-ASSEMBLY RH
(a) Apply MP grease to the sliding parts of the stay rail sub-assembly, as shown in the illustration.

(b) Install the stay rail sub-assembly with the 2 bolts.
Torque: 18 Nm (184 kgf-cm, 13 ft-lbf)
(c) Install the top set bolt cap B.
3. INSTALL BACK DOOR LINK SUB-ASSEMBLY LOWER
(a) Install the link sub-assembly with the bolts.
Torque: 18 Nm (184 kgf-cm, 13 ft-lbf)
4. INSTALL BACK DOOR SIDE FEMALE STOPPER SUB-ASSEMBLY RH
(a) Install the female stopper with the 2 bolts.
Torque: 7.0 Nm (71 kgf-cm, 62 in-lbf)
5. INSTALL WITH MOTOR BACK DOOR LOCK ASSEMBLY
(a) Apply MP grease to the sliding and rotating parts of the door lock assembly.
(b) If reusing door lock assembly:
Install a new door lock wire harness packing.
NOTICE:
- If reusing the door lock that has been removed, replace the packing in the connecting part with a new one.
- Be careful that no grease and dirt sticks to the packing surface in the connecting part.
- Reusing removed packing or using damaged packing will allow water to penetrate through to the connecting part, resulting in a malfunction of the door lock.

(c) Insert the outside handle link into the door lock, and then set it to the door panel.
NOTE: Make sure that the outside handle link is securely engaged with the lock assembly.

(d) Apply adhesive to the threads of the screws.
Adhesive:
Part No. 08833-00070, THREE BOND 1324 or equivalent
(e) Using a "torx" socket wrench (T30), install the door lock assembly with the 3 screws.
Torque: 5.0 Nm (51 kgf-cm, 42 in-lbf)
(f) Connect the door lock connector.
6. INSTALL BACK DOOR OUTSIDE HANDLE

(a) Install the handle with the 2 bolts.
Torque: 5.0 Nm (51 kgf-cm, 42 in-lbf)
7. INSTALL STEREO COMPONENT SPEAKER ASSEMBLY (WITH REAR SPEAKER)
8. INSTALL BACK DOOR SERVICE HOLE COVER (WITH REAR SPEAKER)

(a) Apply butyl tape to the door, as shown in the illustration.
Adhesive:
Part No. 08850-00065, Butyl Tape Set or equivalent
(b) Install the service hole cover.
HINT:
- When installing the service hole cover, pull out the links and connectors through the service hole cover.
- There should be no wrinkles or folds after attaching the service hole cover.
- After attaching the service hole cover, confirm the sealing condition.

Dimensions: