Disassembly and Reassembly

DISASSEMBLY

1. REMOVE THESE PARTS:
a. A/C amplifier
b. Relay
c. Wire harness

2. REMOVE BLOWER RESISTOR
Remove the 2 screws and blower resistor.

3. SEPARATE UPPER AND LOWER UNIT CASES
a. Using a knife, cut off the each packing.
b. Remove 3 clips and 4 screws.
c. Separate the upper and lower unit cases.

4. REMOVE EVAPORATOR FROM LOWER UNIT CASE

ASSEMBLY HINT: If the evaporator was replaced, add compressor oil to the compressor.

Add 40 cc (1.4 ft.oz.)
Compressor oil:
ND-OIL 8 or equivalent

5. REMOVE THERMISTOR
Pull out the thermistor from the evaporator.





6. REMOVE EXPANSION VALVE
Using a hexagon wrench remove the 2 bolts and separate the expansion valve and evaporator.
Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf)

ASSEMBLY HINT: Lubricate 4 new O-rings with compressor oil and install the tubes.

REASSEMBLY
Reassembly is in the reverse order of disassembly.