Transfer Case Seal LH

Transfer Case Seal LH
This is a "Trustmark Authoring Standards (TAS) Repair Procedure"
- TAS style procedures can be identified by steps that have no accompanying step text and the magenta color of the electrical connectors and fasteners such as nuts, bolts, clamps or clips.
- TAS removal and installation procedures use a sequence of color illustrations to indicate the order to be followed when removing/disassembling or installing/assembling a component.
- Many of the TAS procedures will have the installation information within the removal steps.
- The TAS color illustrations use a variety of symbols to indicate important details of the procedures. It is important to understand these symbols in order to properly used the TAS procedures.
Refer to How to Use TAS Procedures and TAS Symbol Glossary at Vehicle | Description and Operation for additional information on these TAS procedures.
For additional information, refer to How to Use TAS Procedures How to Use TAS Procedures

Removal

WARNING: Make sure to support the vehicle with axle stands.
1 Raise and support the vehicle.
2 Remove the power transfer unit.
For additional information, refer to Power Transfer Unit - 2.2L Diesel, Vehicles With: 6-Speed Manual Transmission





CAUTION: Take extra care not to damage the seal.

CAUTION: Inspect the seal, replace if damaged





CAUTION: Make sure that the area around the component is clean and free of foreign material.

CAUTION: Take extra care not to damage the mating faces.

Special Service Tool




Remover/Installer, Transfer Case Seal, 205-873/1

Special Service Tool




Punch/Screws, Transfer Case Seal, 205-873/3









Special Service Tool




Slide Hammer, 100-012

Installation






CAUTION: A soft faced hammer should be used to avoid damaging the special tool and creating debris.

Special Service Tool




Protector, Transfer Case Seal, 205-873/2
1 To install, reverse the removal procedure.
2 Install the power transfer unit.
For additional information, refer to Power Transfer Unit - 2.2L Diesel, Vehicles With: 6-Speed Manual Transmission
3 Check and top-up the transfer case fluid level.
For additional information, refer to Transfer Case Fluid Level Check Procedures