Evaporative Emission Control Canister: Service and Repair

Canister - EVAP - Models With Fuel Leak Detection Pump - Up To 03MY

Remove
1. Raise vehicle on lift.







2. Remove 3 Torx screws securing fuel leak detection pump to mounting bracket.







3. Remove 3 bolts securing EVAP canister mounting bracket to chassis longitudinal.







4. Remove 2 bolts securing EVAP canister to mounting bracket and collect clamp.
5. Remove mounting bracket.
6. Position cloth to absorb any fuel spillage.
7. Release purge and tank vent pipes from EVAP canister.
8. Remove clip securing fuel leak detection pump pipe to EVAP canister.
9. Release pipe from EVAP canister and remove canister.

CAUTION: Plug the connections.

Refit
1. Remove plugs and ensure all connections are clean.
2. Connect fuel leak detection pump pipe to EVAP canister and secure with clip.
3. Connect purge and tank vent pipes to EVAP canister.
4. Position mounting bracket to EVAP canister and secure with bolts.
5. Position mounting bracket to chassis longitudinal and tighten bolts.
6. Fit Torx screws securing fuel leak detection pump to mounting bracket.
7. Lower vehicle.

Canister - EVAP - Models With Fuel Leak Detection Pump - From 03MY

Remove

1. Raise the vehicle on lift.







2. Disconnect multiplug from the fuel leak detection pump.
3. Disconnect the fuel leak detection filter pipe from the fuel leak detection pump.







4. Release clips and disconnect 2 vent pipes from the EVAP canister.

CAUTION: Always fit plugs to open connections to prevent contamination.







5. Remove and discard 4 bolts securing EVAP canister mounting bracket to the chassis and remove the EVAP canister assembly.

NOTE: Do not carry out further dismantling if component is removed for access only.







6. Remove bolt securing EVAP canister retaining clamp to the mounting bracket and collect the clamp.







7. Remove nut and bolt securing EVAP canister to the mounting bracket.

Refit
1. Position EVAP canister to the mounting bracket.
2. Connect fuel leak detection pump fuel pipe to the EVAP canister and secure with a new clip.
3. Fit nut and bolt securing EVAP canister to the mounting bracket and tighten to 10 Nm (7 lbf.ft).
4. Position EVAP canister retaining clamp to the mounting bracket, fit bolt and tighten to 10 Nm (7 lbf.ft).
5. Position EVAP canister mounting bracket to the chassis, fit new bolts and tighten to 25 Nm (18 lbf.ft).
6. Connect vent pipes to the EVAP canister.
7. Connect multiplug to the fuel leak detection pump.
8. Connect the fuel leak detection filter pipe to the fuel leak detection pump.
9. Lower the vehicle lift.