Heater Control Cable - Temperature Control
Heater Control Cable - Temperature ControlRemove
1. Disconnect battery.
2. Remove 4 screws securing instrument binnacle to fascia cowl.
3. Pull instrument binnacle away from fascia to ease access to control cable at bulkhead.
4. Remove retaining screws and pull off air distribution and temperature control lever knobs.
5. Remove 3 screws and detach side cover, complete with control lever assembly.
6. Remove 2 screws securing control lever assembly to side cover and remove cover. Retain plastic screw spacers fitted between cover and control lever assembly.
7. Remove bolt and release outer cable retaining clip.
8. Slacken grub screw and release inner cable from clevis.
9. From inside engine compartment: Release outer cable retaining clip at heater unit.
10. Slacken trunnion fixing and release inner cable from heater unit flap lever.
11. Release 2 retaining clips securing control cables to engine bulkhead.
12. Pull control cable through bulkhead grommet and remove from vehicle.
Refit
13. Fit control cable to heater flap lever trunnion with approximately 10 mm, 0.4 in of inner cable protruding from trunnion. Fully tighten trunnion.
14. Secure outer cable with retaining clip.
15. Route control cable through sealing grommet and along inside of engine bulkhead to fascia binnacle.
16. Secure control cables to engine bulkhead with retaining clips.
17. With control lever in closed position, fit inner cable to lever clevis and fully tighten clevis grub screw.
18. Fit outer cable retaining clip and fully tighten securing bolt.
19. Fit side cover to control lever assembly. Ensure fixing screw spacers are positioned between cover and lever assembly.
20. Fit side cover to fascia.
21. Fit control lever knobs.
22. Fit instrument binnacle.
23. Reconnect battery.