Master Cylinder

Master Cylinder

Service Repair No -






REMOVAL
1. Disconnect battery.
2. Place a container under the master cylinder to catch escaping brake fluid.
3. Clean area round master cylinder ports.
4. Disconnect pipes from master cylinder ports. Cover the pipe ends to prevent entry of dirt.
5. Disconnect electrical leads from reservoir cap.
6. Remove two nuts securing master cylinder to servo and withdraw cylinder.
7. Remove reservoir cap and drain fluid into suitable container for disposal.
8. The reservoir is a push fit in the master cylinder and secured by seals. Carefully ease the reservoir from the master cylinder by rolling it from the seals. Note that the two seals are different in size.





INSTALLATION
1. Insert new reservoir seals in the master cylinder ports and install reservoir to master cylinder.
2. Ensuring that water ingress seal is in position, install master cylinder to servo. Tighten fasteners to 26 Nm (19 ft. lbs.).
3 Connect brake pipes to master cylinder ports and tighten to 15 Nm (11 ft. lbs).
4. Install electrical leads to reservoir cap.
5. Fill reservoir with recommended brake fluid.
6. Bleed the brake system.
7. Reconnect battery and road test vehicle.