Brake Warning Indicator: Description and Operation
BRAKE/PARK BRAKE INDICATORDESCRIPTION
A brake indicator is standard equipment on all instrument clusters. This indicator is located near the lower edge of the speedometer gauge dial face in the instrument cluster overlay.
The brake indicator consists of stencil-like cutout of the text BRAKE and the International Control and Display Symbol icon for Brake Failure in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. A red Light Emitting Diode (LED) behind the cutout in the opaque layer of the overlay causes the text and icon to appear in red through the translucent outer layer of the overlay when the indicator is illuminated from behind by the LED, which is soldered onto the instrument cluster electronic circuit board.
The brake indicator is serviced as a unit with the instrument cluster.
OPERATION
The brake indicator gives an indication to the vehicle operator when the parking brake is applied, when there are certain brake hydraulic system malfunctions as indicated by a low brake hydraulic fluid level condition, or when the brake fluid level switch is disconnected. On models equipped with an optional Antilock Brake System (ABS), the brake indicator can also give an indication when certain faults are detected in the ABS. This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming, electronic messages received by the cluster from the Controller Antilock Brake (CAB) over the Programmable Communications Interface (PCI) data bus (ABS only), and hard wired inputs from the park brake switch and the brake fluid level switch.
The brake indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the brake indicator for the following reasons:
- Bulb Test - Each time the ignition switch is turned to the On position the brake indicator is illuminated by the instrument cluster for about three seconds as a bulb test.
- Brake Lamp-On Message - Each time the cluster receives a lamp-on message from the CAB, the brake indicator will be illuminated. The indicator remains illuminated until the cluster receives a lamp-off message from the CAB, or until the ignition switch is turned to the Off position, whichever occurs first.
- Park Brake Switch Input - Each time the cluster detects ground on the park brake switch sense circuit (park brake switch closed = park brake applied or not fully released) while the ignition switch is in the On position, the brake indicator is illuminated. The indicator remains illuminated until the park brake switch sense input to the cluster is an open circuit (park brake switch open = park brake fully released), or until the ignition switch is turned to the Off position, whichever occurs first.
- Brake Fluid Level Switch Input - Each time the cluster detects ground on the red brake warning indicator driver circuit (brake fluid level switch closed = brake hydraulic system fluid level low) while the ignition switch is in the On position, the brake indicator is illuminated. The indicator remains illuminated until the status of the red brake warning indicator driver input to the cluster is off (brake fluid level switch off = brake hydraulic system fluid level is not low), or until the ignition switch is turned to the Off position, whichever occurs first.
- Brake Fluid Level Switch Input Fault - The brake fluid level switch also features a 1 kilohm diagnostic resistor connected in parallel between the switch input and output to provide the cluster with verification that the red brake warning indicator driver circuit is not open. If the cluster does not see a proper input on the red brake warning indicator driver circuit while the ignition switch is in the On position, it will turn on the brake indicator. The indicator remains illuminated until the red brake warning indicator driver circuit fault is resolved, or until the ignition switch is turned to the Off position, whichever occurs first.
- Actuator Test - Each time the instrument cluster is put through the actuator test, the brake indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.
The park brake switch on the park brake lever mechanism provides a hard wired ground input to the instrument cluster circuitry through the park brake switch sense circuit whenever the park brake is applied or not fully released.
The brake fluid level switch on the brake master cylinder reservoir provides a hard wired ground input to the instrument cluster circuitry through the red brake warning indicator driver circuit whenever the fluid level in the reservoir becomes low. On models equipped with the optional ABS system, the CAB continually monitors the ABS system circuits and sensors to decide whether the system is in good operating condition. The CAB then sends the proper lamp-on or lamp-off messages to the instrument cluster. If the CAB sends a lamp-on message after the bulb test, it indicates that the CAB has detected a system malfunction and/or that the ABS system has become inoperative. The CAB will store a Diagnostic Trouble Code (DTC) for any malfunction it detects.
For further diagnosis of the brake indicator or the instrument cluster circuitry that controls the LED. The park brake switch input to the instrument cluster may be diagnosed using conventional diagnostic tools and methods. Refer to the appropriate wiring information. For proper diagnosis of the brake fluid level switch, the ABS, the CAB, the PCI data bus, or the electronic message inputs to the instrument cluster that control the brake indicator, a diagnostic scan tool is required.