Installation

INSTALLATION
1. Lift the engine off the stand and lower it into the engine compartment. For easier installation, it may be useful to remove the engine support cushions from the engine support brackets as an aide for alignment of the engine-to-transmission.
2. Insert the transmission shaft into the clutch spline.
3. Align the flywheel housing with the engine.
4. Install and finger tighten the flywheel housing lower bolts.
5. Install the engine support cushions (if removed).
6. Remove the support stand from beneath the flywheel housing.
7. Lower the engine and engine support cushions onto the engine compartment brackets. Ensure that the bolt holes are aligned. Install the bolts and tighten the nuts.
8. Remove the engine lifting device.
9. Raise the vehicle.
10. Attach the exhaust pipe to the manifold. Install and tighten the nuts to 31 Nm (23 ft. lbs.) torque.
11. Install the flywheel housing access cover.
12. Install the remaining flywheel housing bolts. Tighten the bolts to 38 Nm (28 ft. lbs.) torque.
13. Install the starter motor and connect the cable. Tighten the bolts to 45 Nm (33 ft. lbs.) torque.
14. Lower the vehicle.
15. Connect the coolant hoses and tighten the clamps.
16. Remove the pulley-to-water pump flange alignment capscrew and install the fan and spacer or temporal fan assembly.
17, Tighten the serpentine drive belt according to the specifications listed in Engine/Drive Belts, Mounts, Brackets and Accessories/Drive Belt/Service and Repair.
18. Install the fan shroud and radiator.

Fig. 19 Upper Radiator Hose, Coolant Recovery Hose, Fan Shroud & Power Steering Pump:

19. Connect the radiator hoses.
20. Connect the throttle valve rod and retainer.
21. Connect the throttle cable and install the rod.
22. Install the throttle valve rod spring.
23. Connect the speed control cable, if equipped.
24. Connect the oxygen sensor wire connector.
25. Install the vacuum hose and check valve on the brake booster.
26. Connect the coolant temperature sensor wire connector.
27. Connect the idle speed actuator wire connector.

Fig. 18 Fuel Line Quick-Connect Couplings, Air Cleaner Assembly, Throttle & Speed Control Cables:

28. Connect the fuel inlet and return hoses at the fuel rail. Verify that the quick - connect fitting assembly fits securely over the fuel lines by giving the fuel lines a firm tug.
29. Install the fuel line bracket to the intake manifold.
30. Connect all fuel injection wire connections.
31. Install the engine ground strap.
32. Connect the ignition coil wire connector.
33. Remove the coolant temperature sending unit to permit air to escape from the block. Fill the cooling system with coolant. Install the coolant temperature sending unit when the system is filled.
34. If equipped with power steering:
a. Remove the protective caps.
b. Connect the hoses to the fittings at the steering gear. Tighten the nut to 52 Nm (38 ft. lbs.) torque.
c. Fill the pump reservoir with fluid.

35. Install the battery and connect the battery cables.
36. Install the air cleaner bonnet to the throttle body.
37. Install the air cleaner.

Fig. 17 Hood On Windshield Frame:

38. Lower the hood and secure in place.
39. Start the engine and inspect for leaks.
40. Stop the engine and check the fluid levels. Add fluid, as required.