Oil Pan: Service and Repair

REMOVAL
1. Lock the steering wheel.
2. Raise and support the vehicle at the side rails.
3. Drain the engine oil.
4. Remove the starter motor. Service and Repair
5. Remove the flywheel/torque converter housing access cover.
6. Remove the oil pan screws.
7. Remove the oil pan by sliding it to the rear.

INSTALLATION
1. Clean the gasket and seal surfaces. Remove all sludge and grime from the oil pan sump.
2. Install a replacement oil pan front seal (1) on the timing case cover and apply a generous amount of RTV sealant (AMC Gasket-in-a-Tube, or equivalent) to the recesses in the tab ends.
3. Cement the replacement oil pan side gaskets (2) into position on the cylinder block. Apply a generous amount of RTV sealant to the end tab of the gaskets.
4. Coat the the inside curved surface of the replacement oil pan rear seal (3) with soap. Apply a generous amount of RTV sealant to the gasket contacting surface of the seal end tabs.
5. Install the seal in the recess of the rear main bearing cap. Ensure that it is fully seated.

NOTE: Either one of two sealing methods may be used. An RTV sealant such as AMC Gasket- in-a-Tube, or equivalent, may be used instead of a gasket. If a gasket is used, coat both sides with a quick drying adhesive such as AMC Spray-a- Gasket, or equivalent.

6. Apply engine oil to the oil pan contacting surface of the front and rear oil pan seals.

NOTE: Tighten the 1/4-20 oil pan screws with 9 Nm (7 ft-lbs) torque and tighten the 5/16-18 oil pan screws with 15 Nm (11 ft-lbs) torque.

7. Install the oil pan. Tighten the screws and the drain plug securely.
8. Install the starter motor. Service and Repair
9. Install the flywheel/torque converter housing access cover.
10. Raise the vehicle and remove the rail supports and jack. Lower the vehicle.
11. Fill the oil pan with engine oil to the specified level. Start the engine and inspect for leaks.

WARNING: Use extreme caution when the engine is operating. Do not stand in a direct line with the fan. Do not put your hands near the pulleys, belts or fan. Do not wear loose clothing.