Curiosii for ever!: Car repair manuals for everyone.

Outer Constant Velocity (CV) Joint Boot





Outer Constant Velocity (CV) Joint Boot

Removal

CAUTION: The inboard joint has angularly adjusted roller (AAR) joints. AAR joints have no internal retaining mechanism and can separate.
1
WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
Raise and support the vehicle.
2 Remove the halfshaft. For additional information, refer to Halfshaft




3
NOTE:
Position and secure component in a bench vice fitted with soft jaws.
Remove and discard the CV joint boot outer retaining clamp.




4
CAUTION: Use a soft face hammer or soft drift to release the C V joint from the retaining circlip.
Remove the outer CV joint.




5 Remove and discard the circlip.




6
NOTE:
Note the fitted position.
Remove the outer CV joint boot.
- Remove and discard the CV joint boot inner retaining clamp.

Installation
1 Clean and inspect the components for deterioration.
2
NOTE:
Align to the position noted on removal.
Install the CV joint boot.
- Secure the clip.
3 Install the circlip.
4
NOTE:
Check that the circlip is fully engaged.
Install the outer CV joint.
5
CAUTION: Only use lubricants meeting the Jaguar specification.
Pack the CV joint with the grease supplied.
6
CAUTION: Ensure enough air is present in the CV boot before the retaining clip is secured.
Install the CV joint boot to the CV joint.
- Secure the clip.
7 Install the halfshaft. For additional information, refer to Halfshaft