Fuel Rail: Service and Repair

Fuel Injection Supply Manifold 19.60.13

Removal

All vehicles
1. Disconnect the battery ground cable.
2. Disconnect the spring lock coupling.

Vehicles with 2.5L or 3.0L engine
3. Remove the fuel injectors.

Vehicles with 2.0L engine







4. Disconnect the electrical connector.
- Detach the harness.







5. Remove the engine trim retaining bracket.







6. Remove the injector retaining clip.







7. Remove the fuel rail retaining bolts.







8. Disconnect the fuel rail from the injectors.







9. Remove the fuel injection rail.
1. Rotate the fuel injection rail through 180 degrees.
2. Remove the fuel injection rail.

Vehicles with 2.5L or 3.0L engine







10. Remove the fuel pressure sensor.
- Remove and discard the gasket.

Installation

All vehicles

1. NOTE: Install new fuel injector O-ring seals.

To install, reverse the removal procedure.
- Lubricate the fuel injector O-ring seals with clean engine oil.

Vehicles with 2.5L or 3.0L engine







2. NOTE: Install a new gasket.

Tighten to 10 Nm.

Vehicles with 2.0L engine







3. Tighten to 10 Nm.







4. Tighten to 6 Nm.