Coupe
NOTE: If the 2 psi valve was removed with the vapor hose at the front of the vehicle, delete steps 12, 13 and 14 below.
1. Open the luggage compartment.
2. Remove the spare wheel and compartment floor carpet.
3. Release the turn fasteners and remove the battery cover.
4. Disconnect the battery.
5. Displace and remove right-hand front side liner.
6. Release the retaining clip and remove right-hand rear liner.
7. Displace the front carpet trim from the battery/fuel tank area.
8. Displace the relays from mounting on the right-hand compartment light mounting panel (hockey stick).
9. Remove the ECU mounting nuts and displace connected ECU from hockey stick panel.
10. Remove the hockey stick upper securing nuts and front and rear screws.
11. Release vehicle harness from hockey stick clips, disconnect compartment light and relay connections and remove hockey stick.
12. Locate the 2 psi valve situated at the top right-hand corner of the fuel tank and fitted between the steel vapor pipe and the vapor separator.
Fig 12:
13. Release the securing clips from the hoses fitted either side of the valve and remove the valve (1, Fig 12). Ensure steel vapor pipe is not displaced from plastic "P" clip on boot bulkhead.
14. Install clamp CAC 8374 to existing stepped hose and clamp CAC 8772 to existing straight hose. Insert straight connector EEC 8593 (2, Fig 12) and reposition clamps to secure.
15. Visually inspect the fuel system for any sign of leakage, paying particular attention to the fuel tank area and underlying insulation pad, which if contaminated may indicate sign of fuel tank leakage. Should further rectification be necessary this should be completed in line with normal practice.
16. Reposition vehicle harness to clips, reconnect compartment light and relay connections and install hockey stick to vehicle. Reposition relays to mounting bracket.
17. Reposition ECU to hcckey stick mounting and install securing nuts.
18. Reposition forward carpet trim to fuel tank area.
19. Reposition and secure right-hand liner.
20. Install rear right-hand liner, compartment floor carpet and spare wheel.
21. Reconnect battery and install battery cover.