Left Hand
EXHAUST MANIFOLD GASKET- LHRENEW
Drive the car on to a ramp. Open the bonnet.
Disconnect the air temperature sensor feed wires (Fig 1).
Release the LH air cleaner toggle clips (1 Fig 2), remove the cover and element (2 Fig 2).
Raise the ramp.
Remove the LH intermediate pipe/front pipe clamp securing nuts/bolts. Displace the intermediate pipe from the front pipe.
Remove the LH front pipe heat shield securing nuts, displace the heat shield for access (1 Fig 3).
Remove all accessible manifold securing nuts (2 Fig 3). Lower the ramp.
Remove the manifold heat shield securing nuts and remove the heat shield (3 Fig 3).
Remove the remaining manifold securing nuts, and remove the front (5 Fig 3) and rear manifolds (6 Fig 3). Remove and discard the gaskets (7 Fig 3). Clean the gasket faces.
Fit new gaskets to the cylinder head.
Fit the rear manifold. Fit and tighten the upper securing nuts.
Fit the front manifold. Fit and tighten the securing nuts. Refit the heat shield.
Raise the ramp. Fit and tighten the remaining manifold securing nuts.
Fit new sealing rings to the front pipe.
Locate the front pipe assembly into position.
Fit the front pipe to the manifold. Fit but do not fully tighten the securing nuts.
Refit the heat shield. Fit but do not fully tighten the heat shield securing nuts.
Final tighten the front pipe securing nuts.
Final tighten the heat shield securing nuts Lower the ramp.
Refit the LH air cleaner.
Run the engine and check for leaks.
DATA
TORQUE FIGURES
Exhaust clamp nuts/bolts 15-18Nm
Front pipe to manifold 30-35Nm
Heat shield to manifold 23-27Nm
Manifold nuts 23-27Nm
SPANNER SIZES
1/2AF
9/16"AF
OILS/LUBRICANTS/SEALANTS
Exhaust sealer TIVOLI KAY ADHESIVES No 5696