Removal and Installation of Radiator Without A/C

- Drain the coolant from the radiator. Service and Repair

- Disconnect the battery.

- Remove the bonnet.

- Slacken clips and remove the top hose, bottom hose and expansion pipe from the radiator.

- Unclip the cable harness from the top rail.

- Remove the top rail to body securing nuts and bolts.

- Remove the top rail to tan cowl securing nuts and bolts.

- Displace the cowl from the top rail, and the top rail from the radiator location.

- Remove the air cleaner ram tube.

- Disconnect the coolant level probe, and lift the radiator from car.

- Recover the rubber foam padding.

Refitting

- Fit radiator to the mounting rubbers, and reconnect the coolant level probe.

- Fit and secure the air cleaner ram pipe.

- Align the top rail to the radiator.

- Fit but do not tighten the securing nuts and bolts.

- Secure the fan cowl to top rail, and tighten all securing nuts and bolts.

- Reclip the cable harness to the top rail.

- Fit and secure bottom hose, top hose and expansion pipe to the radiator.

- Refill the radiator with coolant. Service and Repair

- Reconnect the battery.

- Refit the bonnet.