1995..5 Model

REMOVAL

1. Drive plate bolt





- Using drive plate holder (J-33939) to prevent the drive plate from rotating then remove the drive plate bolt.

2. Drive plate





- Using drive plate puller (J-33944-A) and forcing screw (J-33944-4) to remove the drive plate.

3. Shim(s)

4. Snap ring





- Using snap ring pliers to remove the snap ring.

5. Pulley assembly





- Using pulley puller pilot (J-38424), pulley puller (J-8433) and pulley puller leg (J24092) to remove the pulley assembly.

6. Lead wire connector





- Loosen screw and disconnect the coil lead wire connector.

7. Field coil





- Loosen three screws and remove the field coil.

INSTALLATION

7. Field coil





- Align the located portion of the field coil and compressor.
- Tighten the mounting screw to the specified torque.

Torque N.m (lb.in) 5 (44)

6. Lead wire connector
- Connect the lead wire connector with the rubber hold and tighten the screw.

5. Pulley assembly





- Using pulley installer (J-33940-A) and drive handle (J-8092) to install the pulley assembly.

4. Snap ring

3. Shim(s)

2. Drive plate





- Install the drive plate to the compressor drive shaft together with the original shim(s). Press the drive plate by hand.

1. Drive plate bolt





- Using drive plate holder (J-33939) to prevent the drive plate from rotating.
- Tighten the drive plate bolt to the specified torque.
- After tightening the drive plate bolt, check to be sure the pulley rotates smoothly.





- Check to be sure that the clutch clearance is between 0.3-0.6 mm (0.01-0.02 in.)
- If necessary, install adjusting shim(s)





- Adjusting shims are available in the following thickness.