Spark Plug Tube - Replacement

BULLETIN NUMBER
SB95-01-L002

ISSUE DATE
AUGUST 1995

GROUP
ENGINE

TROOPER (UX) AND RODEO (UC) 6VD1 SOHC SPARK PLUG TUBE REPLACEMENT

APPLICABLE VEHICLES

Trooper (UX) and Rodeo (UC) models equipped with 6VD1 SOHC engine.

SERVICE INFORMATION

If a spark plug tube (cylinder head tube) must be replaced, use the following procedure:

DISASSEMBLY

1. Spark Plug Tube





^ Remove spark plug tube using Kent-Moore tool J-41730 and slide hammer J-2619-01 (Figure 1A and 1B). Leave spark plug intact.

CLEAN

^ Spark plug tube joining area. Carefully remove all varnish, soot, and old adhesive.
Do not use motorized wire brush for cleaning.

REASSEMBLY

1. Spark Plug Tube

^ Apply LOCTITE 290, or equivalent, to outer edge of spark plug tube (Figure 1C).





^ Install new spark plug tube, using Kent-Moore tool J-41730 and plastic-faced hammer (Figure 2).





^ Measure spark plug tube height (Figure 3).
Spark Plug Tube Height: 65 mm +/- 0.5 mm
(2.56 in. +/- .02 in).

FLAT RATE MANUAL UPDATE INFORMATION





Use the new labor operation as shown.