1995..5 Model

MAGNETIC CLUTCH ASSEMBLY

REMOVAL

1. Drive plate bolt





- Using drive plate holder (J-33939) to prevent the drive plate from rotating, then remove the bolt.

2. Drive plate





- Using drive plate puller (J-33944-A) and forcing screw (J-33944-4) to remove the drive plate.

3. Shim(s)
- Always count the number of shim(s) to insure the proper number of shim(s) during installation.

4. Snap ring

5. Cover





- Using snap ring pliers to remove the snap ring.

6. Pulley assembly





- Using pulley puller pilot (J-33943-A) and pulley puller (J-8433) to remove the pulley assembly.

7. Lead wire





- Remove the lead wire from lead wire fixing bush.

8. Field coil





- Loosen three screws and remove the field coil with lead wire.

INSTALLATION

8. Field coil

7. Lead wire
- Install the field coil to the compressor.
- Lead wire must be facing up.





- Tighten the field coil fixing screws to the specified torque.

Torque N.m (lb.in.) 5.0 (44)

6. Magnetic clutch pulley





- Using pulley installer (J-33940-A) and drive handle (J-8092) to install the magnetic clutch pulley.

5. Cover

4. Snap ring





- Install the snap ring with the inside indented portion facing out.

3. Shim(s)

2. Drive plate
- install the magnetic clutch armature to the compressor drive shaft together with the original shim(s).





- Press the magnetic clutch armature by hand.

1. Drive plate bolt





- Using drive plate holder (J-33939) to pre vent the drive plate from rotating.
- Tighten the bolt to the specified torque.

Torque N.m (lb.ft) 15 (11)

- After tightening the bolt, check to be sure the pulley rotates smoothly.





- Check to be sure that the clutch clearance between 0.3 - 0.6 mm (0.01 0.02 in.) .
- If necessary, install adjusting shim(s).





- Adjusting shims are available in the following thickness.