Part 2

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Assembly (1)(continued)





26. Install return spring (1) to parking pawl (2).





27. Install parking pawl (with return spring) and pawl shaft to rear extension.





28. Install parking actuator support to rear extension.





29. Install needle bearing (1) to rear extension.

CAUTION: Apply petroleum jelly to needle bearing.





30. Install seal rings to output shaft.

CAUTION:
^ Do not reuse seal rings.
^ Apply petroleum jelly to seal rings.





31. Install parking gear to output shaft.





32. Install output shaft in transmission case.

CAUTION: Be careful not to mistake front for rear because both sides looks similar. (Thinner end is front side.)





33. Install bearing race to output shaft.





34. Apply recommended sealant (Genuine Anaerobic Liquid Gasket or equivalent.) to rear extension assembly as shown in the figure.

CAUTION: Completely remove all moisture, oil and old sealant, etc. from the transmission case and rear extension assembly mounting surfaces.





35. Install rear extension assembly to transmission case.

CAUTION: Insert the tip of parking rod between the parking pawl and the parking actuator support when assembling the rear extension assembly.





36. Tighten rear extension assembly mounting bolts to the specified torque. Refer to AT-258, "Components".

CAUTION: Do not reuse self-sealing bolts.





37. Install needle bearing in drum support.

CAUTION: Apply petroleum jelly to needle bearing.





38. Install direct clutch assembly in reverse brake.

CAUTION: Make sure that drum support edge surface and direct clutch inner boss edge surface come to almost same place.





39. Install high and low reverse clutch assembly in direct clutch.





40. Using a flat-bladed screwdriver, adjust the drive plate.





41. Install high and low reverse clutch hub, mid sun gear assembly and rear sun gear assembly as a unit.





CAUTION: Check that portion A of high and low reverse clutch drum protrudes approximately 2 mm (0.08 inch) beyond portion B of rear sun gear.





42. Install needle bearing in rear carrier assembly.

CAUTION: Apply petroleum jelly to needle bearing.





43. Install bearing race in rear carrier assembly.

CAUTION: Apply petroleum jelly to bearing race.





44. Install rear carrier assembly in direct clutch drum.





45. Install needle bearing (rear side) to mid carrier assembly.

CAUTION: Apply petroleum jelly to needle bearing.





46. Install needle bearing (front side) to mid carrier assembly.

CAUTION: Apply petroleum jelly to needle bearing.





47. Install mid carrier assembly in rear carrier assembly.





48. Install front carrier assembly, input clutch assembly and rear internal gear as a unit.





49. Install seal rings in input clutch assembly.

CAUTION:
^ Do not reuse seal rings.
^ Apply petroleum jelly to seal rings.





50. Install band servo anchor end pin and lock nut in transmission case.

CAUTION: Do not reuse band servo anchor end pin.





51. Install brake band in transmission case.

CAUTION: Assemble it so that identification to avoid incorrect installation faces servo side.





52. Install front sun gear to front carrier assembly.

CAUTION: Apply ATF to front sun gear bearing and 3rd one-way clutch end bearing.





53. Install needle bearing to front sun gear.

CAUTION: Apply petroleum jelly to needle bearing.





54. Adjust brake band tilting using clips so that brake band contacts front sun gear drum evenly.





55. Adjust brake band.
a. Loosen lock nut.
b. Tighten band servo anchor end pin to the specified torque.
Torque: 5.0 Nm (0.51 kg-m, 44 inch lbs.)
c. Back of band servo anchor end pin three turns.
d. Holding band servo anchor end pin, and then tighten lock nut to the specified torque. Refer to AT-258, "Components".