Part 2 of 2
ASSEMBLYAdjustment
When any parts listed below are replaced, adjust total end play and reverse clutch end play.
1. Adjust total end play.
Total end play "T1": 0.25 - 0.55 mm (0.0098 - 0.0217 inch)
a. With needle bearing installed, place J34291-1 (bridge), J34291-2 (legs) and the J34291-5 (gauging cylinder) onto oil pump. The long ends of legs should be placed firmly on machined surface of oil pump assembly and gauging cylinder should rest on top of the needle bearing. Lock gauging cylinder in place with set screw.
b. Install J34291-23 (gauging plunger) into gauging cylinder.
c. With original bearing race installed inside reverse clutch drum, place shim selecting gauge with its legs on machined surface of transmission case (no gasket) and allow gauging plunger to rest on bearing race. Lock gauging plunger in place with set screw.
d. Remove Tool and use feeler gauge to measure gap between gauging cylinder and gauging plunger. This measurement should give exact total end play.
Total end play "T1": 0.25 - 0.55 mm (0.0098 - 0.0217 inch)
- If end play is out of specification, decrease or increase thickness of oil pump cover bearing race as necessary.
Available oil pump cover bearing race: Refer to Application and ID.
2. Adjust reverse clutch drum end play.
Reverse clutch drum end play "T2": 0.55 - 0.90 mm (0.0217 - 0.0354 inch)
a. Place J34291-1 (bridge), J34291-2 (legs) and J34291-5 (gauging cylinder) on machined surface of transmission case (no gasket) and allow gauging cylinder to rest on front thrust surface of reverse clutch drum. Lock cylinder in place with set screw.
b. Install J34291-23 (gauging plunger) into gauging cylinder.
c. With original thrust washer installed on oil pump, place shim setting gauge legs onto machined surface of oil pump assembly and allow gauging plunger to rest on thrust washer. Lock plunger in place with set screw.
d. Use feeler gauge to measure gap between gauging plunger and gauging cylinder. This measurement should give you exact reverse clutch drum and play.
Reverse clutch drum end play "T2": 0.55 - 0.90 mm (0.0217 - 0.0354 inch)
- If end play is out of specification, decrease or increase thickness of oil pump thrust washer as necessary.
Available oil pump thrust washer: Refer to Application and ID.
Assembly (2)
1. Install brake band and band strut.
a. Install band strut on brake band.
- Apply petroleum jelly to band strut.
b. Place brake band on periphery of reverse clutch drum, and insert band strut into end of band servo piston stem.
c. Install anchor end pin on transmission case. Then, tighten anchor end pin just enough so that reverse clutch drum (clutch pack) will not tilt forward.
2. Install input shaft on transmission case.
- Pay attention to its direction O-ring groove side is front.
3. Install gasket on transmission case.
4. Install oil pump assembly.
a. Install needle bearing on oil pump assembly.
- Apply petroleum jelly to the needle bearing.
b. Install selected thrust washer on oil pump assembly.
- Apply petroleum jelly to thrust washer.
c. Carefully install seal rings into grooves and press them into the petroleum jelly so that they are a tight fit.
d. Install O-ring on oil pump assembly
- Apply petroleum jelly to O-ring.
e. Apply petroleum jelly to mating surface of transmission case and oil pump assembly.
f. Install oil pump assembly.
- Install two converter housing securing bolts in bolt holes in oil pump assembly as guides.
- Insert oil pump assembly to the specified position in transmission, as shown at left.
5. Install O-ring on input shaft.
- Apply ATF to O-rings.
6. Install converter housing.
a. Apply recommended sealant to outer periphery of bolt holes in converter housing.
Recommended sealant: Refer to "MAJOR OVERHAUL". Major Overhaul
b. Apply recommended sealant to seating surfaces of bolts that secure front of converter housing.
Recommended sealant: Refer to "MAJOR OVERHAUL". Major Overhaul
c. Install converter housing on transmission case.
7. Install turbine revolution sensor.
8. Adjust brake band.
a. Tighten anchor end pin to specified torque.
Anchor end pin:
Tightening Torque: 4 - 6 Nm (0.4 - 0.6 kg-m, 35 - 52 inch lbs.)
b. Back off anchor end pin two and a half turns.
c. While holding anchor end pin, tighten lock nut.
9. Install terminal cord assembly.
a. Install O-ring on terminal cord assembly.
- Apply petroleum jelly to O-ring.
b. Compress terminal cord assembly stopper and install terminal cord assembly on transmission case.
10. Install control valve assembly.
a. Install accumulator piston return springs (B), (C) and (D).
Free length of return springs: Refer to Application and ID.
b. Install manual valve on control valve.
- Apply ATF to manual valve.
c. Place control valve assembly on transmission case. Connect solenoid connector for upper body.
d. Install connector clip.
e. Install control valve assembly on transmission case.
f. Install connector tube brackets and tighten bolts (A) 33mm and (B) 45mm.
- Check that terminal assembly harness does not catch.
g. Install O-ring on oil strainer.
- Apply petroleum jelly to O-ring.
h. Install oil strainer on control valve.
i. Securely fasten terminal harness with clips.
j. Install torque converter clutch solenoid valve and A/T fluid temperature sensor connectors.
11. Install oil pan.
a. Attach a magnet to oil pan.
b. Install new oil pan gasket on transmission case.
c. Install oil pan and bracket on transmission case.
- Always replace oil pan bolts as they are self-sealing bolts.
- Before installing bolts, remove traces of sealant and oil from mating surface and thread holes.
- Tighten four bolts in a cries-cross pattern to prevent dislocation of gasket.
d. Tighten drain plug.
12. Install PNP switch.
a. Check that manual shaft is in "1" position.
b. Temporarily install PNP switch on manual shaft.
c. Move manual shaft to "N".
d. Tighten bolts while inserting 4.0 mm (0.157 inch) dia. pin vertically into locating holes in PNP switch and manual shaft.
13. Install torque converter.
a. Pour ATF into torque converter.
- Approximately 2 liters (2 - 1/8 US qt., 1 - 3/4 Imp qt.) of fluid are required for a new torque converter.
- When reusing old torque converter, add the same amount of fluid as was drained.
b. Install torque converter while aligning notches and oil pump.
c. Measure distance A to check that torque converter is in proper position.
Distance "A": 22 mm (0.87 inch) or more