Disassembly and Reassembly

Fig. 2 Exploded View Of Master Cylinder.:

Fig. 4 Removing Stopper Cap:

Fig. 5 Removing Piston From Cylinder Bore:

For exploded view of master cylinder, refer to Fig. 2.

DISASSEMBLY

1. Lightly push valve into cylinder, then remove stopper, Fig. 4.
2. Remove piston assemblies from master cylinder. If piston assemblies are stuck in bore of master cylinder, apply air pressure as shown in Fig. 5.
3. Remove reservoir tank.

INSPECTION

1. Inspect master cylinder components as follows:
a. Master cylinder for scratches and pin holes.
b. Piston for deformation, and scratches on piston cups.
c. Stopper cap excessive deformation of claws.

Fig. 7 Piston Identification:

ASSEMBLY

1. Lightly push pistons into master cylinder Fig. 7.
2. Install valve stopper, then install stopper cap.
3. Install reservoir tank seals, then reservoir to master cylinder.