Repair Procedures

Replacement

1. Remove a transaxle assembly (refer to 'MT'-group).
2. Remove the clutch cover bolts(A). Not to be bent or twisted, loosen them in diagonal directions.




3. Remove the clutch cover(A) and disc(B).




4. Using the SST(09411-11000), install a disc(A).





CAUTION:
- Apply grease on a disc spline part and transmission input shaft spline part as required.
- How to do: apply grease(CASMOLY L9508) 0.2gr. on the transmission input shaft spline part.

* Possible problems when not following
- When not applying: Excessively wear of splines and bad clutch operation
- When excessively applying: Scattered grease by centrifugal force contaminates the clutch disc. Loss of friction force can cause a slip
- The 'T/M SIDE' marked surface should face the transaxle.
- If the surface face the opposite side, there can be an interference between a disc and a flywheel surface.




5. Tighten the clutch cover.

Tightening torque :
11.8 - 14.7Nm (1.2 - 1.5kgf.m, 8.7 - 10.8lb-ft) (2.4L-9EA)






CAUTION:
When installing the clutch cover, tighten the bolts in diagonal directions not to be bent or twisted.




* Possible problems when not following
- When tightening the bolt completely at a time: the clutch cover can be twisted and vibration can occur.
- On vehicles with 2.4L gasoline engines and self adjusting clutches, it is necessary to follow this caution.
- Not following tightening torque: There can be bad torque transmission in clutch and relaxation possibility of bolts.