Disassembly

Disassembly (TJ-BJ Type)

CAUTION:
- Do not disassemble the BJ assembly.
- Special grease must be applied to the driveshaft joint. Do not substitute with another type of grease.
- The boot and Dynamic damper band should be replaced with a new one.

1. Remove the circlip (B) from driveshaft splines (A) of the transaxle side TJ case.




2. Remove the both boot clamps from the transaxle side TJ case.
(1) Using a flat-tipped (-) screwdriver, remove the both clamps of the transaxle side.








3. Pull out the boot from the transaxle side joint(TJ).
4. While dividing joint(TJ) boot (A) of the transaxle side, wipe the grease in TJ case (B) and collect them respectively.





CAUTION:
- Be careful not to damage the boot.
- According to illustration below, put alignment marks (D) across spider roller assembly (A), TJ case (B), shaft splines (C) to aid in reassembly.




5. Using a snap ring plier or flat-tipped (-) screwdriver, remove the circlip (A).




6. Remove the spider assembly (B) from the driveshaft (A).
7. Clean the spider assembly.
8. Remove the boot (A) of the transaxle side joint(TJ).

CAUTION:
For reusing the boot (A), wrap tape (B) around the driveshaft splines (C) to protect the boot (A).




9. Remove both side of bands (B,C) of dynamic damper (A).




10. Fix the driveshaft (A) with a vice (B) as illustrated.




11. Apply soap powder on the shaft to prevent being damaged between the shaft spline and the dynamic damper when the dynamic damper is removed.
12. Separate the dynamic damper (A) from the shaft (B) carefully.






Disassembly (UTJ-BJ Type)

NOTE:
- Do not disassemble the BJ assembly.
- Special grease must be applied to the drive shaft joint. Do not substitute with another type of grease.
- The boot band should be replaced with a new one.

1. Remove the clip (B) from driveshaft splines (A) of the transaxle side.




2. Remove both boot bands from the transaxle side UTJ case.




3. Pull out the boot from the transaxle side joint(UTJ).
4. When separating the joint and boot (A), remove the grease from the UTJ case (B).





CAUTION:
- Be careful not to damage the boot.
- According to illustration below, put alignment marks across spider roller assembly (A), UTJ case (B), shaft splines (C) to aid in reassembly.





5. Using a plier or flat-tipped (-) screwdriver, remove the snap ring (A).




6. Remove the spider assembly (B) from drive shaft (A).
7. Clean the spider assembly.
8. Remove the boot (A), of the transaxle side joint(UTJ).

CAUTION:
Wrap tape (B) around the driveshaft splines (C) to protect the boot (A).




9. Remove both side of bands (B,C) of the dynamic damper (A).




10. Fix the driveshaft (A) with a vice (B) as illustrated.




11. Apply soap powder on the shaft to prevent being damaged between the shaft spline and the dynamic damper when the dynamic damper is removed.
12. Separate dynamic damper (A) from the shaft (B) carefully.