Overhaul

Disassembly (PTJ-EBJ)

NOTE:
- Do not disassemble the EBJ assembly.
- Special grease must be applied to the drive shaft joint. Do not substitute with another type of grease.
- The boot band should be replaced with a new one.

1. Remove the clip (B) from drive shaft splines (A) of the transaxle side PTJ case (C).




2. Remove both boot bands from the transaxle side PTJ case.




3. Pull out the boot from the transaxle side joint(PTJ).
4. When separating the joint and boot(A), remove the grease from the PTJ case (B).





CAUTION:
- Be careful not to damage the boot.
- Make alignment marks on spider roller assembly (A), PTJ case (B), and shaft splines (C) to aid reassembly.




5. Using a plier or flat-tipped (-) screwdriver, remove the snap ring (A).




6. Remove the spider assembly (B) from drive shaft (A) by using the Special Tool(09495-33000).




7. Clean the spider assembly.
8. Remove the boot(A), of the transaxle side joint(PTJ).

CAUTION:
Wrap tape (B) around the driveshaft splines (C) to protect the boot (A).




9. Remove both side of bands (B,C) of the dynamic damper (A).




10. Fix the drive shaft (A) with a vice (B) as illustrated.




11. Apply soapy water to the shaft to prevent being damaged between the shaft spline and the dynamic damper when the dynamic damper is removed.
12. Separate dynamic damper (A) from the shaft (B) carefully.




13. Remove both bands on the side of wheel.




14. Pull out the joint(EBJ) boot on the side of wheel into the transaxle direction.
Be careful not to damage the boot.

Reassembly (PTJ-EBJ)

1. Install the dynamic damper.
2. Wrap a tape around the driveshaft spline(PTJ side) to avoid boot damage.




3. Apply specified grease at the driveshaft and install the boot.(DS-3)
4. Add the specified grease in the amount wiped away at the of inspection.
5. Tighten the boot band.

CAUTION:
Adjust the distance between boot bands within the specification range when tightening the boot band to adjust air in the boot.