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Clutch Pedal Assembly: Adjustments

CLUTCH PEDAL INSPECTION AND ADJUSTMENT





1. Measure the clutch pedal height (from the face of the pedal pad to the floorboard).
Standard value: (A) 180.5 mm (7.2 inch)
2. If the clutch pedal height is not within the standard value range, adjust as follows:
a. Turn and adjust the bolt, then secure it by tightening the lock nut.

NOTE: After the adjustment, tighten the bolt until it reaches the pedal stopper, and then tighten the lock nut.





b. Turn the push rod to coincide with the standard value and then secure the push rod with the lock nut.

CAUTION: When adjusting the clutch pedal height or the clutch pedal clevis pin play, be careful not to push the push rod toward the master cylinder.

3. After completing the adjustments, check that the clutch pedal free play (measured at the face of the pedal pad) falls within the standard value ranges.
(B) Standard value: 6 - 13 mm (0.2 - 0.5 inch)





4. If the clutch pedal free play and the distance between the clutch pedal and the floor board when the clutch is disengaged do not meet the standard values, the cause may be either air in the hydraulic system or a faulty master cylinder clutch. Bleed the system or disassemble and inspect the master cylinder or clutch.