Hydraulic Control Assembly - Antilock Brakes: Service and Repair

COMPONENTS

REMOVAL





1. Remove the right handed turn signal lamp.
2. Disconnect the ABS Relay harness inside fender.





3. Disconnect motor pump harness and remove the ABS Relay box mounting bolts.





4. Remove the Relay box from relay box mounting bracket.
5. Detach the motor pump harness connector from the relay box mounting bracket and remove the relay box mounting bracket from the modulator.





6. Remove engine coolant reservoir.
7. Disconnect the brake tubes from the ABS modulator.





8. Remove the modulator mounting bolts and the ABS modulator from modulator mounting bracket.

CAUTION:
1. Never attempt to disassemble the ABS modulator
2. The modulator must be transported and stored in upright position and with sealed ports. The modulator must not be drained.

INSTALLATION
1. Follow the reverse order of removal.





2. Tighten the modulator mounting bolts and brake tube nuts to the specified torque.

Tightening torque:
Modulator mounting bolt 18-22 Nm (180-220 kg. cm, 13-16 ft. lbs.)
Brake tube nut 13-17 Nm (130-170 kg. cm, 9-12 ft. lbs.)

3. Bleed the brake system.