Curiosii for ever!: Car repair manuals for everyone.

Disassembly









1. Remove the suction pipe and the O-ring from the [1][2]oil pump.





2. Remove the rear cover with the gasket and pins.
3. Remove the cam ring.
4. Remove the rotor and vanes.
5. Remove the front side plate.





6. Remove the inner and outer O-ring.
7. Remove the spring.

NOTE: When assembling, use a new gasket and O-ring.





8. Remove the pulley nut and the spring washer.
9. Pull off the pulley and the woodruff key.





10. Remove the snap ring using the snap ring pliers.
11. Drive out the pulley shaft and bearing. If necessary, use a plastic hammer.





12. Remove the oil seal from the [1][2]oil pump body.

NOTE: When assembling, use a new oil seal.

13. After disassembling the pump do the following;
a. Clean all disassembled parts with a suitable cleaning solvent
b. Look and see if any inside parts of the [1][2]oil pump have been damaged, if any have, replace the pump as an assembly.
c. Check to see if the pulley is cracked or deformed, if it is, replace it.
d. Inspect to see if there are any oil leaks around the pulley shaft oil seal, if there are any replace the oil seal. If the serrations of the pulley or pulley shaft are deformed or worn, replace them.