Front
REMOVAL
1. Remove the wheel and tire.
2. Remove the brake hose from the caliper.
3. Remove the caliper assembly by removing the torque plate.
DISASSEMBLY
1. Loosen the caliper attaching guide bolts and separate the caliper.
2. Remove the boot ring using a flat blade screwdriver.
3. Remove the piston boot.
4. Remove the piston by applying compressed air through the brake hose fitting hole.
CAUTION: Do not place your fingers in front of the piston when using compressed air.
5. Using a screwdriver, remove the piston seal carefully so as not to damage the cylinder wall.
6. Clean the outer surface of the piston and the inner surface of the cylinder with the specified brake fluid.
ASSEMBLY
1. Clean the components with isopropyl alcohol except pad and shim.
2. Install the piston seal.
3. After applying specified brake fluid to the piston outer surface, install the piston into the cylinder.
4. Install the piston boot and boot ring.
5. Install the guide pin boots and guide pin.
INSTALLATION
1. Install the pads and brake cylinder.
2. Install the brake hose to the caliper.
Bleeder screw tightening torque: 7 - 13 Nm (5 - 9 ft. lbs.)
3. Fill brake reservoir with brake fluid.
4. Bleed the system. Service and Repair