Recall - Catalytic Converter Replacement
Group: CAMPAIGNNumber: 95-01-005-1
Date: AUGUST 1995
Model: 1992 SONATA 2.0L (California spec. only)
Subject:
1992 CALIFORNIA SPECIFICATION SONATA CATALYTIC CONVERTER INSPECTION AND REPLACEMENT PROCEDURES (27)
This TSB has been revised in step 3. If the catalytic converter is produced by SEJONG you need to proceed to step 5.
INSPECTION PROCEDURE
1. First confirm that the 10th digit of the vehicle's VIN is an N. Now confirm that the vehicle is California emissions equipped by checking the underhood emission sticker.
2. Lift the vehicle and identify the catalytic converter's manufacturer as shown in the illustration.
3. If the catalytic converter is manufactured by SEJONG (five holes), replacement is not necessary (proceed to step 5). If the vehicle is equipped with an ARVIN (one hole) catalytic converter, it must be replaced.
REMOVAL AND INSTALLATION PROCEDURES
4. With the vehicle in the air, remove the catalytic converter. Install a new converter with new gaskets and nuts. Torque the nuts to the specifications.
5. An authorized Modifications Label will need to be applied to the under side of the hood. Wipe the surface clean before applying the new label.
6. On the Authorized Modifications Label, you will need to write in the following information:
CHANGE AUTHORITY: 027
DEALER CODE: YOUR DEALER CODE
REPAIR DATE: THE DATE OF THE REPAIR
Remove the backing from the clear adhesive on the front of the label, and press down on the label.
7. Open the driver's door and place a punch mark over the 10th character on the B-Pillar identification plate. This will indicate that the campaign procedures have been completed.
8. Fill out the California Vehicle Emission Recall - Proof of Correction form as shown, at the end of this bulletin.
CAMPAIGN CLAIM INFORMATION
PARTS INFORMATION
PROOF OF CORRECTION FORM INSTRUCTIONS
California residents who own an affected vehicle may be required to send a Vehicle Emission Recall - Proof of Correction form to the California Department of Motor Vehicles (DMV) as evidence of recall completion when they apply for vehicle registration renewal. Each customer whose vehicle is registered within California must be given a completed Vehicle Emission Recall - Proof of Correction form after the recall has been completed. Packages of this form have been sent to California dealers along with this bulletin. Additional forms are available by contacting your Field Technical Managers (FTM).
Note:
This form MUST be completed by the Dealership's Service Manager using a permanent ink pen. A fine point pen is recommended. When filling in the information, copy the information directly from the vehicle, NOT the repair order.
ALL INFORMATION MUST BE PRINTED AND NEAT.
DO NOT COMPLETE THE FORM UNLESS THE RECALL WORK IS COMPLETED!
1. Enter the vehicle's license number.
2. Enter "HYUNDAI"
3. Enter The vehicle's model year 1992"
4. Enter "SONATA"
5. Enter the Vehicle Identification Number (VIN).
Note
1 digit per box, and the digits must be legible. (Use a fine point pen.)
6. Enter "027"
7. Enter your dealership's name.
8. Enter your dealership's physical address. (Not the mailing address).