Intermediate Shaft Reassembly (M/T)

Intermediate Shaft Reassembly

Exploded View - M/T Model





Special Tools Required

- Oil Seal Driver, 65 mm 07JAD-PL90100
- Support Base Attachment 07LAF-SM40300
- Bearing Driver Attachment, 52 x 55 mm 07746-0010400
- Driver, Inner 35 mm I.D. 07746-0030400
- Driver Handle, 15 x 135L 07749-0010000
- Support Base 07965-SD90100

M/T Model

NOTE: Refer to the Exploded View, as needed, during this procedure.

1. Clean the disassembled parts with solvent, and dry them with compressed air.

NOTE: Do not wash the rubber parts with solvent.

2. Press a new intermediate shaft bearing (A) into the bearing support (B) using the support base attachment (C), the 52 x 55 mm bearing driver attachment (D), the 15 x 135L driver handle (E), the support base (F), and a press.






3. Install the internal snap ring (A) into the groove of the bearing support (B).






4. Press the intermediate shaft (A) into the shaft bearing (B) using the 35 mm attachment (C) and the press.






5. Install the external snap ring (A) into the groove of the intermediate shaft (B).






6. Install a new outer seal (A) into the bearing support (B) using the 65 mm oil seal driver (C), the support base attachment (D), the support base (E), and the press. Press the seal until it is 0±0.2 mm (0±0.008 in) below the surface of the bearing support end.






7. Install the heat shield (A).