Clutch Master Cylinder: Service and Repair

Clutch Master Cylinder Replacement

NOTE:

- Use fender covers to avoid damaging painted surfaces.

- Do not spill brake fluid on the vehicle; it may damage the paint or plastic. If brake fluid does contact the paint or plastic, wash it off immediately with water.

1. Remove and discard the brake fluid from the clutch master cylinder reservoir (A) with a syringe or other suitable device.

2. Disconnect the clutch line (B) from the clutch master cylinder. Plug or wrap the end of the clutch line with a shop towel to prevent brake fluid from coming out.






3. Pry out the lock pin (A), and pull the clevis pin (B) out of the clevis. Remove the master cylinder mounting nuts (C).






4. Remove the clutch master cylinder (A).

5. Install the clutch master cylinder in the reverse order of removal.

6. Bleed the clutch hydraulic system. Service and Repair

7. Adjust the clutch pedal, the clutch pedal position switch, and the clutch interlock switch. Adjustments

8. Check the clutch operation, and check for leaks.

9. Test-drive the vehicle.