Clutch Master Cylinder: Service and Repair
Clutch Master Cylinder ReplacementNOTE:
^ Use fender covers to avoid damaging painted surfaces.
^ Do not spill brake fluid on the vehicle; it may damage the paint. If brake fluid does contact the paint, wash it off immediately with water.
1. Remove the brake fluid from the clutch master cylinder reservoir (A) with a syringe.
2. Disconnect the clutch line (B) from the clutch master cylinder. Plug or wrap the end of the clutch line with a shop towel to prevent brake fluid from coming out.
3. Pry out the lock pin (A), and pull the clevis pin (B) out of the yoke. Remove the master cylinder mounting nuts (C).
4. Remove the clutch master cylinder (A).
5. Install the clutch master cylinder in the reverse order of removal.
6. Bleed the clutch hydraulic system.
7. Adjust the clutch pedal, clutch pedal position switch, and clutch interlock switch.
8. Check the clutch operation and check for leaks.
9. Test-drive the vehicle.