Intermediate Shaft Reassembly

Intermediate Shaft Reassembly

Intermediate Shaft L4-2.4L:

Special Tools Required
^ Oil seal driver 07GAD-PH70201
^ Attachment, 52 x 55 mm 07746-0010400
^ Attachment, 35 mm I.D. 07746-0030400
^ Driver 07749-0010000
^ Installer attachment 07MAD-PR90100

NOTE: Refer to the Exploded View, as needed, during this procedure.

1. Clean the disassembled parts with solvent, and dry them with compressed air.

NOTE: Do not wash the rubber parts with solvent.

2. Press the intermediate shaft bearing (A) into the bearing support (B) using the 52 x 55 mm attachment (C), the driver (D), and a press.





3. Install the internal snap ring in the groove of the bearing support.





4. Press the intermediate shaft (A) into the new shaft bearing (B) using the 35 mm I.D. attachment (C) and a press.





5. Install the external snap ring (A) in the groove of the intermediate shaft (B).





6. Install a new outer seal (A) into the bearing support (B) using the installer attachment (C), oil seal driver (D), and a press. Press the seal until it is 3.8-4.2 mm (0.15-0.17 in.) below the surface of the intermediate shaft.





7. Install a new set ring.





8. Install the two bolts (A) and the heat shield (B).