Brake Hose/Line: Service and Repair

CAUTION:
^ Before reassembling, check that all parts are free of dust and other foreign particles.
^ Replace parts with new ones whenever specified to do so.
^ Use only clean DOT 3 or DOT 4 brake fluid.
^ Make sure no dirt or other foreign matter is allowed to contaminate the brake fluid.
^ Do not mix different brands of brake fluid as they may not be compatible.
^ Do not spill brake fluid on the car; it may damage the paint: if brake fluid does contact the paint, wash it off immediately with water.

1. Replace the brake hose if the hose is twisted, cracked or if it leaks.

Brake Hose Removal:

2. Disconnect the brake hose from the brake pipe using a 10 mm flare nut wrench.
3. Remove and discard the brake hose clip from the brake hose.

Brake Hose Removal (From Caliper):

4. Remove the banjo bolt and disconnect the brake hose from the caliper.

Brake Hose Installation:

5. Install the brake hose on the knuckle and damper first. Then connect the brake hose to the caliper with banjo bolt and new sealing washers.

CAUTION: Do not twist the brake hose excessively.

6. Install a new brake hose clip on the brake hose.

Brake Pipe To Brake Hose Connection:

7. Connect the brake pipe to the brake hose.
8. After installing the brake hose, bleed the brake system, refer to Brakes and Traction Control/Brakes/Service and Repair.
9. Perform the following checks.
^ Check the brake hose and line joint for leaks, and tighten if necessary.
^ Check the brake hoses for interference or twisting.