Reassembly

Installing Pump Plungers:

1. Coat the outer surfaces of the plungers with power steering fluid, then install them in the pump housing. Make sure the plunger holes are positioned as shown.

NOTE: Install the plungers so the cutouts are aligned as shown.






2. Coat the inside of the plungers with power steering fluid.

Installing Pump Gears:

3. Install the drive and driven gears in the pump housing.
4. Coat the port housing groove with power steering fluid first, then position a new housing seal on the port housing.
5. Coat the bushings on the port housing with power steering fluid.
6. Install the dowel pins in the pump housing.

Mating Port And Pump Housing Halves:

7. Install the port housing on the pump housing.
8. Coat the pump housing groove with power steering fluid, then position a new housing seal on the pump housing
9. Coat the new plunger seal and with power steering fluid install it over the plungers.

Dowel Pin Installation:

10. Install the dowel pins in the pump housing.

Seal Installation:

11. Install the new oil seal in the pump front cover; get it started by hand, then use a socket to push it in the rest of the way.
12. Coat the lip of the seal with steering grease (HONDA P/N 08733-BO7OE).






13. Wrap the splined area of the drive gear shaft with vinyl tape and grease the surface of the tape.

Front Cover Installation:

14. Slide the pump front cover over the drive gear shaft, being careful not to damage the sealing lip or dislodge the spring of the oil seal, then remove the vinyl tape.

Flange Bolt Installation:

15. Install the flange bolts. Torque them to the specified torque in the order shown.
16. Install the flow control valve.
17. Install the pulley and check the pump preload with a torque wrench.