Transmission Housing

1. Remove transmission end cover.

NOTE:
- Before removing mainshaft/countershaft locknuts, measure clearance between spacer collar and shoulder on fifth gear.




2. Bend locking tab on locknuts out of slots in mainshaft and countershaft.




3. Install mainshaft holder.
4. Shift transmission into reverse gear.




5. Remove locknuts.

CAUTION: The mainshaft locknut has left-hand threads.

6. Remove mainshaft holder.




7. Drive out spring pin securing fifth gear shift fork to shaft.




8. Remove mainshaft fifth gear, shift fork, synchronizer sleeve, hub, ring and spring as a unit.
9. Remove countershaft fifth gear.
10. Remove three retaining screws and detent balls.




11. Remove back-up light switch.
12. Remove thirteen housing bolts.




13. Loosen the transmission housing by tapping on bosses around its edge with a soft hammer.
- Remove the attachment from the remover then screw its threaded end into the hole in the transmission housing as shown. Expand the snap ring while tapping upward on the case using the bearing remover.