Instruments - Fuel Gauge Reads EMPTY After Fill Up

03-059

September 23, 2003

Applies To:
2003 Element - See VEHICLES AFFECTED

Fuel Gauge Reads Empty and Low Fuel Indicator Blinks

SYMPTOM

After filling the fuel tank, the fuel gauge reads empty and the low fuel indicator blinks.

PROBABLE CAUSE

The fuel gauge calibration is incorrect.





VEHICLES AFFECTED

CORRECTIVE ACTION

Replace the gauge assembly. If required by the Department of Motor Vehicles, fill out an odometer mileage disclosure sticker, and apply it to the driver's doorjamb.





PARTS INFORMATION

WARRANTY CLAIM INFORMATION

In warranty:
The normal warranty applies.

Operation Number: 734101

Flat Rate Time: 0.2 hour

Failed Part: P/N 78100-SCV-A21ZA
H/C 7387871

Defect Code: 039

Contention Code: B01

Skill Level: Repair Technician

Out of warranty:
Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Parts and Service Manager or your Zone Office. You must request consideration, and get a decision, before starting work.

REPAIR PROCEDURE





1. Remove the driver's dashboard side lid (six clips).





2. Tilt the steering column down. Remove the driver's dashboard middle panel (one screw, nine clips).

3. Place a clean shop towel under the gauge assembly to keep from scratching the steering column or dashboard.

4. Remove the four mounting screws from the gauge assembly.





5. Unplug the gauge assembly 30P and 16P connectors. Remove the gauge assembly.

6. Plug the connectors into the new gauge assembly, and install it in the dashboard.

7. Reinstall the dashboard middle panel.

8. Reinstall the dashboard side lid.

9. If required by the Department of Motor Vehicles, fill out an odometer mileage disclosure sticker, and apply it to the driver's doorjamb.





Disclaimer