Engine Installation

BRACKET BOLTS TORQUE SPECIFICATIONS:





ENGINE INSTALLATION:
Install the engine in the reverse order of removal. Reinstall the mount bolts/nuts in the following sequence. Failure to follow these procedures may cause excessive noise and vibration, and reduce bushing life.








1. Install the transmission mount and bracket, then tighten the bolts on the frame side. Do not tighten the bolts/nuts on the transmission side.





2. Install the upper bracket, then tighten the nuts in the numbered sequence.





3. Install the rear mount bracket mounting bolt. Do not tighten the bolt.








4. Tighten the bolt/nuts on the transmission mount bracket in the numbered sequence.





5. Tighten the rear mount bracket mounting bolt.








6. Install the right front mount/bracket, then tighten the bolts in the numbered sequence.





7. Install the left front mount, then tighten the bolts/nut in the numbered sequence.











8. Tighten the nut on the right front mount.
9. Perform the following checks and adjustments:
- Check that the spring clip on the ends of the driveshaft and intermediate shaft clicks into place. Use new spring clips.
- Adjust the shift cable.
- Adjust the throttle cable.
- Refill the engine with engine oil.
- Refill the transmission with oil or fluid.
- Refill the radiator with engine coolant.
- Bleed air from the cooling system with the heater valve open.
- Clean the battery posts and cable terminals with sandpaper, assemble them, then apply grease to prevent corrosion.
- Inspect for fuel leakage.

After assembling fuel line parts, turn on the ignition switch (do not operate the starter) so that the fuel pump operates for approximately two seconds and the fuel line pressurizes.
Repeat this operation two or three times, and check for fuel leakage at any point in the fuel line.