Installation

1. Positive Crankcase Ventilator (PCV) valve, Exhaust Gas Recirculation (EGR0 valve, Engine Coolant Temperature (ECT) sensor, ECT sensor sending unit, Air Conditioning Engine Coolant Temperature (A/C ECT) switch (A/C equipped vehicles) and EGR temperature sensor to intake manifold if required.
2. New intake manifold gasket and intake manifold with intake surge tank and throttle body to cylinder head; secure with eight nuts, three bolts.
^ Tighten the intake manifold nuts and bolts to 23 Nm (17 ft. lbs.).





3. Lower intake manifold support bracket to intake manifold; secure with two bolts.
^ Tighten The lower intake manifold support bracket bolts to 50 Nm (37 ft. lbs.).
4. Rear intake manifold reinforcement bracket to intake manifold; secure with two bolts.
^ Tighten the rear intake manifold reinforcement bracket bolts to 50 Nm (37 ft. lbs.).
5. Front intake manifold reinforcement bracket to intake manifold.
^ Tighten the front intake manifold reinforcement bracket bolts to 50 Nm (37 ft. lbs.).





6. Generator adjusting arm bracket to intake manifold; secure with one bolt and one nut.
^ Tighten the generator adjusting arm bracket nut and bolt to 50 Nm (37 ft. lbs.).
7. Coolant bypass hose to intake manifold.
8. Upper radiator hose to thermostat housing.
^ Tighten the upper radiator hose clamp at thermostat housing.
9. PCV hose to PCV valve.
10. Fuel return hose.





11. Fuel feed hose at fuel feed hose union.
12. Coolant hoses to the fast idle air valve below throttle body.
13. IAC air hose to the IAC valve.
14. Coolant hose to the IAC valve.
15. The following vacuum hoses:
^ EGR pressure transducer.
^ EGR valve.
^ Brake booster supply hose.
^ Vacuum modulator supply hose (automatic transmission equipped vehicles).
^ EVAP canister purge valve.
^ Manifold Absolute Pressure (MAP) sensor hose to sensor.
16. The following electrical connectors:





^ Engine ground wire to intake surge tank.
^ Wiring harness to retaining clamps.
^ Fuel injectors.
^ EGR solenoid vacuum valve.
^ EGR by-pass valve.
^ EGR temperature sensor.
^ EVAP canister purge valve.
^ A/C ECT switch (A/C equipped vehicles only).
^ ECT sensor sending unit.
^ ECT sensor.
^ IAC valve.
^ TP sensor.





17. Accelerator cable bracket to throttle body; secure with one screw, one bolt and one nut.
^ Tighten the throttle body nut and bolt to 23 Nm (17 ft. lbs.).
18. Accelerator cable and kickdown cable (automatic transmission equipped vehicles) to throttle body bellcrank.
^ Adjust the accelerator and kickdown cables as necessary.
19. Throttle cover to intake manifold; secure with three bolts.
^ Tighten the throttle cover bolts to 15 Nm (11 ft. lbs.).
20. Refill cooling system as necessary.
21. Air intake pipe to throttle body hose and Air cleaner intake hose.
22. Negative (-) battery cable.