Removal Procedure

REMOVE OR DISCONNECT
^ Tool Required:
- J 23075 Servo and Third Clutch Piston Spring Compressor

1. Negative (-) battery cable.
2. Raise and suitably support vehicle.
3. Transmission fluid pan and gasket from transmission.
4. Three bolts and fluid filter screen and gasket from valve body.





5. Two TCC solenoid pipes from TCC solenoid, fluid pump and valve body.
6. Electrical connector from TCC solenoid.
7. Two bolts and TCC solenoid from reinforcement plate.





8. Six bolts and reinforcement plate from transmission.
9. Four bolts, servo piston cover and gasket from transmission.

NOTICE: Disconnect the manual valve link from the parking lock and range selector lever while lowering the valve body. Use caution not to lose the check ball in the transmission case passage when removing valve body. The check bail should drop out of the case passage onto the top of the valve body upon valve body removal.

10. Nine valve body bolts, manual detent roller, valve body, transfer plate, transfer plate gaskets and one check ball from transmission case.





11. Install J 23075 to the transmission with the offset of the tool facing toward the corner of the transmission case.
12. Tighten the J 23075 until the servo piston retaining ring can be removed.
13. Servo piston retaining ring from servo piston bore in transmission case.
14. Loosen the J 23075 until the J 23075 can be removed from the transmission case.
15. The J 23075 from the transmission case.





16. Servo piston, return spring and servo apply rod from servo bore in transmission case.
17. Locknut from servo piston adjusting screw.





18. Place the servo piston in a hydraulic press and compress the servo piston cushion spring using the J 23075 until the servo piston cushion spring retainer clip can be removed.
19. Servo piston cushion spring retainer clip from servo piston adjusting screw.
20. Servo piston from hydraulic press and servo piston adjusting sleeve, cushion spring seat, cushion spring and adjusting screw from servo piston.

Inspect
1. Servo piston bore for nicks, burrs or side damage. Replace as necessary.
2. Servo piston adjusting sleeve for nicks or burrs. Replace as necessary.
3. Servo piston apply rod for nicks, burrs or scoring. Replace as necessary.