Fan Shroud: Service and Repair
Cooling Fan Motor and Shroud
Wiring Harness and Power Steering Fluid Reservoir - 6.2L Engine
3.5L Gasoline Turbocharged Direct Injection (GTDI), 3.7L and 5.0L Engines
Wiring Harness and Radiator Hose Retainers
Removal and Installation
All engines
1. Disconnect the battery negative cable.
2. Remove the Air Cleaner (ACL) outlet tube.
3. Remove the 4 pushpins and the upper radiator air deflector.
6.2L engines
4. Disconnect the Mass Air Flow (MAF) sensor electrical connector.
5. Remove the 2 bolts and position the coolant expansion tank aside.
6. Detach the power steering fluid cooler hose retainer from the cooling fan motor and shroud.
7. Detach the wiring harness retainer from the power steering fluid reservoir stud bolt.
8. Remove the nut, detach the generator battery positive cable from the positive battery terminal, detach the 3 wiring harness retainers from the cooling fan shroud and position the wiring harness aside.
- To install, tighten to 9 Nm (80 lb-in).
9. Detach the upper radiator hose retainer from the cooling fan motor and shroud.
3.5L Gasoline Turbocharged Direct Injection (GTDI), 3.7L and 5.0L engines
10. Detach the wiring harness retainer from the stud bolt on the LH side of the cooling fan shroud.
11. Disconnect the positive battery cable.
12. Detach the battery cable retainer from the cooling fan shroud.
All engines
13. NOTE: Push the 2 LH wiring harness retainer tabs outward to release.
Detach the LH wiring harness retainer and the 3 RH wiring harness pushpins.
14. Disconnect the 2 cooling fan electrical connectors.
15. Detach the 3 cooling fan wiring harness retainers.
16. Remove the 4 Battery Junction Box (BJB) bracket bolts.
- To install, tighten to 10 Nm (89 lb-in).
3.5L GTDI (Gasoline Turbocharged Direct Injection), 3.7L and 5.0L Engines
17. Position the wiring harness aside.
6.2L engines
18. Remove the power steering fluid reservoir stud bolt and position the power steering fluid reservoir and the wiring harness aside.
- To install, tighten to 11 Nm (97 lb-in).
All engines
19. Remove the 2 bolts and the cooling fan motor and shroud.
- To install, tighten to 7 Nm (62 lb-in).
20. To install, reverse the removal procedure.