Removal

Engine

Special Tools:

Special Tool(s)

Removal

CAUTION: If the fuel supply manifold is used as a leverage device, damage may occur to the supply manifold. Care must be taken when working around the fuel supply manifold.

1. Disconnect the battery ground cable.
2. Remove the hood.
3. Discharge and recover the A/C system.
4. Relieve the fuel pressure.
5. Remove the air cleaner outlet tube.
6. Disconnect accelerator cable from engine.
7. Disconnect speed control cable from engine, if equipped.
8. Remove the radiator, the fan blade, and the fan shroud.





9. Remove the accessory bracket bolts and position bracket aside.





10. Disconnect the generator wiring.





11. Remove the wiring harness retainer and position generator wiring away from engine.





12. Install the accessory bracket bolts.





13. Disconnect the engine electrical connector.





14. Disconnect the Powertrain Control Module (PCM) electrical connector.





15. Disconnect the PCM electrical ground wire.





16. Disconnect the engine ground wire.





17. Release hose clamp and disconnect the brake booster vacuum hose.





18. Disconnect the A/C high pressure switch electrical connector.





19. Remove the bolt and position the A/C lines aside.

20. NOTE: Heater hose will be removed with engine.





Release hose clamp and disconnect hose.





21. Disconnect the two heater water hoses.
22. Disconnect the fuel line.
23. Raise and support the vehicle.
24. Remove the starter motor.





25. Remove the four nuts.
26. Drain the engine oil.





27. Install the oil drain plug.





28. Remove the bolts.





29. Remove the bolts.





30. On all models, disconnect transmission portion of wiring harness.
1. Disconnect the RH and LH Heated Oxygen Sensor (H02S) connectors.
2. Disconnect the transmission control connector.
3. Disconnect the Output Shaft Speed (OSS) sensor connector.
4. Disconnect the digital Transmission Range (TR) sensor connector.





31. Disconnect the catalyst monitor sensor electrical connector.
32. Release transmission/transfer case portion of the wiring harness from any routing clips or pushpins.
33. Route transmission/transfer case portion of the wiring harness to top of engine.





34. Remove the bolt and position the transmission cooling line bracket aside.





35. Remove the A/C line bracket nut and position it aside.





36. Disconnect the power steering return hose.





37. Disconnect the power steering pressure hose.





38. Disconnect the vapor management valve (VMV) hose connector.





39. Remove the eight bolts.





40. Remove the LH and the RH engine support insulator nuts.
41. Lower the vehicle.





42. Remove the RH engine insulator nuts.





43. Remove the LH engine insulator nuts.

44. NOTE: The lifting eyes should be installed on the exhaust manifold studs for number three and number four cylinders.

Install the lifting eyes.
45. Install the spreader bar to the lifting eyes.
46. Attach a floor crane to the spreader bar and remove the engine.





47. Remove the flywheel.
48. Remove the spacer plate.
49. Install the engine on a suitable engine stand.