Steps 41 - 59

Engine Con't





41. Apply a bead of silicone gasket and sealant to the four intake-to-cylinder head seams.





42. If removed, install the valve cover gaskets.





43. Install the valve cover
- Tighten the bolts in the sequence shown.





44. Position the engine control sensor wiring and connect:
- the camshaft synchronizer.
- the fuel injectors.
- the water temperature indicator sender unit.
- the engine control sensor wiring.





45. Using the Crankshaft Vibration Damper Installer, install the crankshaft damper.





46. Install the bolt.





47. Install the crankshaft vibration damper and the bolts.





48. Install the water pump pulley and the bolts.





49. Install the generator mounting bracket and the bolts.





50. Position the ignition coil assembly and install the bolts.





51. Connect the ignition coil.
52. Connect the spark plug wires.
53. Install the Lifting Eyes and the lifting equipment.
54. Remove the engine from work stand.
55. Install the engine-to-transmission spacer plate.





56. Install the flywheel or flexplate.

Vehicles equipped with a manual transmission





57. Adjust the clutch pressure plate.
1. Using a suitable press, press downward on the fingers until the adjusting ring moves freely.
2. Rotate the adjusting ring counterclockwise to compress the tension springs. Hold the adjusting ring in this position.
3. Release the pressure on the fingers. The adjusting ring will stay in the reset position.





58. Using the special tool, position the clutch disc on the flywheel.

59. NOTE: If reusing the clutch pressure plate and flywheel, align the marks made during removal.





Position the clutch pressure plate and install the bolts. Tighten the bolts in a star pattern.