Intake Manifold - Spacer Assembly

Intake Manifold - Spacer Assembly

Removal
1. Remove the upper intake manifold.
2. Partially drain the cooling system.





3. Disconnect the Throttle Position (TP) sensor.





4. Disconnect the brake booster vacuum hose.





5. Disconnect the Vapor Management Valve (VMV) hose.





6. Disconnect the Positive Crankcase Ventilation (PCV) hose.





7. Disconnect the heater water hoses at the intake manifold.





8. Remove the heater hose bracket at the intake manifold.





9. Disconnect the intake manifold vacuum connector.





10. Disconnect the EGR solenoid electrical and vacuum connectors.





11. Remove the eight bolts and the intake manifold spacer assembly.

Installation





1. Inspect the intake manifold spacer assembly mounting gaskets. Install new gaskets, if necessary.





2. Install the intake manifold spacer assembly. Tighten the bolts in two steps in the sequence shown.
- Step 1 - Tighten to 6 Nm (53 inch lbs.).
- Step 2 - Tighten to 10 Nm (89 inch lbs.).





3. Connect the EGR solenoid electrical and vacuum connectors.





4. Connect the intake manifold vacuum connector.





5. Install the heater hose bracket at the intake manifold.





6. Connect the heater water hoses at the intake manifold.





7. Connect the Positive Crankcase Ventilation (PCV) hose.





8. Connect the Vapor Management Valve (VMV) hose.





9. Connect the brake booster vacuum hose.





10. Connect the Throttle Position (TP) sensor.
11. Fill the cooling system.
12. Install the upper intake manifold.