Steps 1 - 38

Special Tools:

1. CAUTION: The torque converter is heavy. Be careful not to drop it or damage will result.

Using the special tools, remove the torque converter.

2. Using the special tool, install the transaxle.

3. Note: During installation of a new case, a new identification tag will need to be installed, use caution not to damage the tag.

Remove the identification tag.

4. Place a drain pan under the transaxle, rotate the transaxle to a vertical position and allow the fluid to drain. Once the fluid has drained rotate the transaxle to horizontal position.

5. Remove the Output Shaft Speed (OSS) sensor cover.
1 Remove the connector.
2 Remove the bolt.
3 Remove the cover.

6. Remove the OSS sensor.

7. Remove the cover.

8. Remove the filler tube and grommet.

9. CAUTION: The overdrive band servo spring cover is under spring tension. Care must be taken during removal as components may be ejected from the case.

Remove the overdrive servo piston and rod.
- Remove the bolts.
- Remove the cover.
- Remove the piston and rod.

10. Remove the low/intermediate servo cover.

11. Remove the manual control lever.

12. Remove the digital transmission range (TR) sensor.
1 Remove the bolts.
2 Remove the sensor.

13. Remove the turbine shaft speed (TSS) sensor.

14. Note: The differential seat is of two-piece construction.

Using the special tool, remove the LH differential seal.
- Install Front Cover Seal Remover and 5 1/2 inch forcing screw (part of Crankshaft Seal Installer Aligner) into the LH differential seal.

15. Using the special tool, remove the LH differential seal metal protector.
1 Rotate the Front Cover Seal Remover.
2 Rotate the forcing screw while holding the front cover seal remover.
3 Remove the metal protector from the left differential seal and remove protector from tool.

16. Using the special tool, remove the rubber portion of the LH differential seal.
1 Install Front Cover Seal Remover and 5 1/2 inch forcing screw into the left differential seal and rotate the Front Cover Seat Remover.
2 Rotate the forcing screw while holding the front cover seal remover.
3 Remove the rubber portion of the seal.

17. Using the special tools, remove the right differential seal.

18. Using the special tool, remove the right differential seal metal protector.
1 Rotate the Front Cover Seal Remover.
2 Rotate the forcing screw while holding the front cover seal remover.
3 Remove the metal protector.

19. Using the special tools, remove the rubber portion of the seal.
1 Rotate the Front Cover Seal Remover.
2 Rotate the forcing screw while holding the front Cover Seal Remover.
3 Remove the rubber portion of the seal.

20. Using the special tool, remove the converter hub seal.

21. Remove the bolts.

23. Note: The main control cover gasket is reusable if not torn or damaged.

Remove the cover.

24. CAUTION: Do not pull on the wires or pry on the connectors. Damage to the connector will result.

Lift the locking tab and disconnect the electrical connectors.

25. Note: The manual valve should be inserted completely into the main control valve body.

Rotate the manual control lever to the low detent.

26. CAUTION: Do not remove the two bolts that hold the pump assembly and main control valve body together as the pump assembly may fall from the main control valve body and become damaged.

Remove the bolts. Note the size and location of the bolts.

27. Remove the main control valve body.
- Remove the pump assembly and main control valve body.
- Rotate the main control valve body while lifting to remove.

28. Disconnect the manual control valve actuating rod.

29. Remove the pump shaft.

30. Remove the output shaft circlip.

31. Note: The differential seal is of two-piece construction.

Using the special tool, remove the LH differential seal.
- Install the Front Cover Seal Remover and 5 1/2 inch forcing screw (part of Crankshaft Seal Installer Aligner) into left differential seal.

32. Using the special tool, remove the left differential seal.
1 Rotate the Front Cover Seal Remover.
2 Rotate the forcing screw while holding the front cover seal remover.
3 Remove the metal protector from the LH differential seal and remove the protector from the tool.

33. Using the special tool, remove the rubber portion of the LH differential seal.
1 Install the Front Cover Seal Remover and 5 1/2 inch forcing screw into the LH differential seal and rotate the Front Cover Seal Remover.
2 Rotate the forcing screw while holding the front cover seal remover.
3 Remove the rubber portion of the seal.

34. Remove the TSS sensor.

35. Note: The transaxle pan gasket is reusable if not torn or damaged.

Remove the fluid pan.

36. Remove the magnet.

37. Remove the filter and the seal.

38. Loosen the nut and remove the reverse clutch anchor pin.