Intermediate Clutch Cylinder

Special Tools:

Disassembly

1. Note: The number of clutch plates may vary with application. Remove the intermediate clutch pack.
1 Remove the snap ring.
2 Remove the pressure plate.
3 Remove the clutch pack.

2. CAUTION: Do not fully compress the intermediate clutch spring retainer.

Using the special tool, remove the intermediate clutch return spring snap ring.

3. Note: The seal is part of the piston and is repaired as an assembly.

Remove the intermediate clutch balance piston assembly.

4. Remove the intermediate clutch return spring.

5. Note: The seal is part of the piston and is repaired as an assembly.

Remove the intermediate clutch piston and seal assembly from the intermediate clutch cylinder.

6. Remove the intermediate clutch piston inner seal.

Assembly

1. Clean and inspect the intermediate clutch cylinder. Install the intermediate clutch piston inner seal.

2. Install the intermediate clutch piston and seal assembly.

3. Install the intermediate clutch return spring.

4. Note: Lightly coat all the seals and surfaces with petroleum jelly.

Using the special tool, install the intermediate clutch piston.

5. CAUTION: Do not fully compress the intermediate clutch spring retainer.

Using the special tools, install the snap ring.

6. Install the intermediate clutch pack.
1 Install the clutch pack.
2 Install the pressure plate.
3 Install the snap ring.

7. Using the special tools, measure the clearance between the retaining ring and the clutch cylinder lip.

8. If the clearance is not within specification, selective retaining rings are available. Check the clearance after installing the correct selective retaining ring.