Clutch Disc: Service and Repair

Special Tools:

Removal
1. Remove the transmission.





2. If the parts are to be reused, mark the clutch pressure plate and the flywheel.





3. Remove the clutch pressure and clutch disc.
1 Remove the bolts.
2 Remove the clutch pressure plate and the clutch disc.

Installation





1. Note: The self-adjusting clutch pressure plate should always be adjusted before installation.

Compress the clutch diaphragm fingers.
1 Place (A) the flywheel and (B) the pressure plate in a press.
2 Use a (C) suitable adapter and press the (D) clutch diaphragm fingers until the adjusting ring moves freely.





2. Adjust the clutch pressure plate.
^ Rotate (A) adjusting ring counterclockwise until the (B) tension springs are compressed.
^ Hold (A) adjusting ring while releasing the pressure on the clutch fingers.





3. Position the (A) clutch disc on the (B) flywheel.
^ Use (C) Clutch Aligner to align the clutch disc.





4. Note: If reusing the clutch pressure plate and flywheel, use marks made during removal.

Position the clutch pressure on three dowels.
1 Align the clutch pressure plate.
^ Install the clutch pressure plate bolts.
2 Remove the Clutch Aligner.
5. Install the transmission.
6. Operate the vehicle to check clutch operation.