Output Shaft: Service and Repair

DISASSEMBLE
1. Remove 3-4 speed synchronizer hub snap ring from output shaft. Slide synchronizer assembly and 3rd gear from shaft.
2. Press reverse gear from output shaft.
3. Remove 1st speed gear snap ring, then slide gear from shaft.
4. Remove 1st-2nd speed synchronizer snap ring, then slide synchronizer from shaft.
5. Remove snap ring from rear of 2nd speed gear, then remove gear and thrust washer.

ASSEMBLE
1. Install 2nd speed gear thrust washer and snap ring on shaft, then hold shaft in vertical position and install 2nd speed gear.
2. Install snap ring at rear of 2nd speed gear, then position blocking ring on gear.
3. Press 1st-2nd speed synchronizer onto shaft and install snap ring.
4. Install 1st speed gear and snap ring on shaft.
5. Press reverse gear onto shaft, then remove shaft from press and install 3rd speed gear and synchronizer blocking ring.
6. Install snap ring with openings staggered at both ends 3rd-4th speed synchronizer hub.
7. Place inserts into synchronizer sleeve and position sleeve on hub.
8. Slide synchronizer assembly onto output shaft and install snap ring at front of synchronizer assembly.

NOTE: Slots in blocking ring must be align with synchronizer inserts.