Disassembly/Assembly

1. On Charade models, remove reservoir filler cap, reservoir diaphragm and related master cylinder reservoir assembly from master cylinder if necessary.

Fig. 7 Removing Set Bolt.:

Fig. 8 Removing Stopper Bolt.:

2. On Charade models, remove set bolt and gasket while piston is fully pushed into master cylinder, Fig. 7. On Rocky models, remove stopper bolt, Fig. 8.

Fig. 9 Exploded View Of Master Cylinder.:

Fig. 10 Exploded View Of Master Cylinder.:

3. On all models, using suitable snap ring pliers and screwdriver to push in piston, remove snap ring and piston ring assembly, Figs. 9 and 10.
4. Inspect cylinder for damage and repair as necessary. Dip all sliding parts into brake fluid.
5. Install piston assembly and secure with snap ring.
6. On Charade models, after installing piston assembly, push piston in fully, then install set bolt and new set bolt gasket. If removed install reservoir assembly.
7. On Rocky models, install stopper bolt.