Fuel Tank: Service and Repair

Fuel Tank And Components:

REMOVAL

Fuel Tank Access Panels:

1. Remove the fuel tank and fill pipe access panels. Disconnect the fuel pump and fuel gauge connectors.
2. START and run the engine until it stalls, then turn the ignition switch to OFF.
3. Disconnect the battery negative terminal.
4. Remove the fuel tank cap.
5. Drain the fuel.
6. Disconnect the fuel high pressure line.
CAUTION: Cover with a shop towel to avoid gasoline spillage from any residual fuel in the line.
7. Disconnect the return line and vapor hose.
8. Detach the fuel filler hose and leveling hose.
9. Remove the tank mounting nuts.
CAUTION: Insure that there is something in position to restrain the tank from falling prior to removing the mounting nuts.
10. Remove the fuel tank.

INSTALLATION
1. Install the fuel tank and secure in place with the mounting nuts.
2. Connect the leveling hose, from the tank, approximately 1.6 in. (40 mm) onto the filler neck.
3. When connecting the filler hose, the end with the shorter straight pipe should be connected to the tank side.
4. Connect the vapor hose and return line as shown in the illustration.

High Pressure Hose Connection:

5. Connect the high pressure hose.
CAUTION: When tightening the flare nut, be careful not to bend or twist the line.
6. Connect the electrical fuel pump and fuel gauge unit connector.
7. Tighten the drain plug.
8. Connect the negative battery terminal.