Transfer Case Adapter Replacement

Transfer Case Adapter Replacement

Removal Procedure





1. Raise the vehicle.
2. Remove the transfer case assembly from the vehicle. Refer to Transfer Case Assembly Replacement.





3. Remove the transmission mount bolts.

Important: The transmission mount DOES NOT have to be removed to perform the following service procedure.






4. Install a transmission jack under the transmission.
5. Lift the transmission just high enough to remove the transfer case adapter.





6. Remove the transfer case adapter mounting bolts from the transmission.





7. Remove the transfer case adapter from the transmission.





8. Remove the transfer case adapter seal.

Installation Procedure





1. Install the new seal on the transfer case adapter.
2. Install the transfer adapter to the transmission.





3. Install the transfer case adapter mounting bolts to the transmission.
Tighten the bolts to 47 Nm (35 ft. lbs.).

Notice: Refer to Fastener Notice in Service Precautions.






4. Lower the transmission to install the transmission mount bolts.
5. Install the transmission mount bolts.
Tighten the bolts to 25 Nm (18 ft. lbs.).
6. Remove the transmission jack.
7. Install the transfer case assembly to the vehicle. Refer to Transfer Case Assembly Replacement.
8. Lower the vehicle.